Boat Parts Fabrication

Custom Boat Solutions

We are experts in Custom Parts Fabrication

At Savage Marine Gelcoat & Fiberglass Repair, we specialize in custom boat parts fabrication for a seamless fit and finish. Our team builds everything from fiberglass panels and helm boxes to custom brackets and storage compartments. Whether upgrading your boat or replacing a hard-to-find part, we provide expert craftsmanship and durable materials for a perfect solution.

Boat parts fabrication is the process of designing and creating custom components to improve a boat’s performance, durability, and appearance. It’s used for replacing damaged parts, upgrading features, or crafting new additions that fit specific needs. High-quality materials like fiberglass, gelcoat, carbon fiber, and marine-grade metals ensure long-lasting, corrosion-resistant results.

Marine Repair

What is our Parts Fabrication process?

Custom boat parts fabrication is a precise process that ensures every component is built to fit seamlessly with your vessel. Whether you’re replacing a worn-out part, upgrading for better performance, or designing a custom feature, expert craftsmanship is key to durability and function. From initial consultation and material selection to fabrication, finishing, and installation, each step is carefully executed for a high-quality result.

Consultation and Design

The process starts with a consultation to understand the specific part needed, whether it’s a replacement, upgrade, or completely custom component. Measurements are taken, and a design is created to ensure the part fits seamlessly with the boat’s existing structure. Material selection is also discussed, choosing from fiberglass, carbon fiber, marine-grade metals, or other durable materials.

Material Preparation and Shaping

Once the design is finalized, the chosen material is cut, molded, or shaped to match the required specifications. For fiberglass parts, this involves creating a mold or layering fiberglass sheets with resin to build up strength. Metal parts may be cut, welded, or machined for precision. This step ensures the new part is both strong and lightweight.

Fabrication and Assembly

With the materials prepared, the fabrication process begins. Fiberglass components are laminated and reinforced, while metal parts are welded or fastened as needed. If the part includes multiple sections, they are assembled and tested for proper fit. Special features like drainage, mounting points, or custom reinforcements are added to enhance functionality.

Finishing and Gelcoat Application

Once the part is fully formed, the surface is smoothed and finished for durability and aesthetics. If necessary, a gelcoat layer is applied to fiberglass parts to create a waterproof, glossy finish that matches the boat’s existing look. Sanding and polishing ensure a seamless integration with the vessel.

Installation and Testing

The final step is installing the fabricated part onto the boat. Proper mounting, alignment, and secure fittings are checked to ensure it functions as intended. A final inspection is done to verify strength, durability, and aesthetics before the boat is ready for the water.

At Savage Marine Gelcoat & Fiberglass Repair, we ensure that every custom-fabricated part meets the highest standards of quality and precision. Whether you need a one-of-a-kind component or a replacement for a worn-out part, we deliver expert craftsmanship for a perfect fit and long-lasting performance.